AMCA - Advanced Medium Combat Aircraft (HAL)

SwordOfDarkness

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I'm common citizen IT engineer, not defence journalist, hence i comment only on technology, not the procurement dealings, politics, etc of it. And i'm not misinformed on technical part.
Although i do watch many things like talk shows like "Security Scan"on RajyaSabhaTV & SansadTV channels, which show top journalists & retired generals, air chief marshals, admirals, etc, but I don't have time to monitor each & every discussion, persuading talks, disagreements b/w armed forces, governments, OEMs, etc.
Now, TEJAS which is a naming nomenclature, can be treated as just another word for SERIES. Currently LCA is nown as TEJAS but there was MCA preliminaly design also from beginning, which can be called MK2. Hence i mentioned that all acronyms used (TEDBF/ORCA/AMCA/MWF/MRCA/MRFA/blah-blah-blah) for a medium jet need to be same airframe to save cost for Navy & Air-Force.
Due to political scams we made massive delays with LCA, i hope same won't repeat for MCA/MWF/MRFA/MRCA/AMCA/blah-blah-blah, whatever people wan't to call it.
My point is, they cant be the same airframes. A jet designed for naval operations wont prioritise stealth, and stealth aircraft wont be geared towards point interceptor duties. As for the hopes, i hope the same too.
 

Bhartiya Sainik

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Still, design takes time. These projects may be ready by 2030-2035- they may also not. Only time will tell. AMCA started earlier, as MCA.Some things will have carried over so hopefully AMCA will roll out in time
Yes, time will tell if we will make same mistakes again, LOL. In Engineering & Politics, we are very good followers, not leaders. Our IT, consumer & Defence industries for example simply follows the West, that's all. Our brains from IIT, NIT run abroad for dollars, pounds, euros.
EU has DUMPED 5th gen & proceeding for 6th gen FCAS & Tempest. We also need colaboration from countries like Japan, Korea, Israel, etc.
 

Bhartiya Sainik

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My point is, they cant be the same airframes. A jet designed for naval operations wont prioritise stealth, and stealth aircraft wont be geared towards point interceptor duties. As for the hopes, i hope the same too.
Why not same airframe? That's the challenge. F-35 has already proved it (although with single engine). It depends on creativity & imagination of designers. CFD testing & prototyping comes later. For how long we will wait for Western entities like DARPA, NASA, Lockheed Martin, Northrop, BAe, etc to do the things 1st way too advance in time & then simply follow their designs?
 

SwordOfDarkness

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Why not same airframe? That's the challenge. F-35 has already proved it (although with single engine). It depends on creativity & imagination of designers. CFD testing & prototyping comes later. For how long we will wait for Western entities like DARPA, NASA, Lockheed Martin, Northrop, BAe, etc to do the things 1st way too advance in time & then simply follow their designs?
And it turned out to be more expensive to develop f35 than 3 separate fighters for naval, marines and airforce. Even after that, f35 is crazy expensive to buy and worse to maintain. And yeah, US will have moved for 6th gen induction when we get to 6th gen designing phase, just how things are. We cant catch up so quick from not having any decent fighter of our own to suddenly being world leaders.
 

Maniac@666

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It is good & logical to have 2 IRSTs to cover upper & lower hemispheres.



F-16 ES (Enhanced Strategic) prototype was also tested with similar system of 2 IRSTs.


View attachment 126090


F-16U also had similar arrangement



There was a videogame in late 1990s named "DiD's F-22 Air Dominance Fighter" & follow-on called "F-22 Total Air War". They showed a fictious future upgraded block of F-22 which had 1 nose mounted IRST & 2 belly mounted IRSTs/EOTSs/LANTIRN. But this version of F-22 never manifested due to stealth concerns & it was primarily Air Dominance Fighter. Lockheed Martin was already working with X-35/F-35 having EOTS because of which F-35 is less stealthier than F-22.

View attachment 126084View attachment 126085View attachment 126087

Hence the optical sensors must have stealthy covers like F-35 EOTS.



Future variants of Su-57 may also have such stealthy covers on nose IRST


So the turret-ball design is unacceptable & needs to be replaced by such stealthy covers.



The external pod is also OBSOLETE & UNACCEPTABLE if AMCA needs to be ADVANCED jet.



There is 1 more thing required - DIRCM, like on Su-57, very important.



But these positions have been already occupied by IRST/EOTS in AMCA. So other positions for DIRCM can be explored like wing roots, like in F-16 AFTI


If they are planning for DIRCM then it should of stealthy type, like the Northorp Grumman offering for F 35 known as Thunder.don't know the reason but they didn't use it . Maybe they are planning to use it on the future blocks of F35.

BT92Pz5CMAAfU1b.jpeg
 

Bhartiya Sainik

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And it turned out to be more expensive to develop f35 than 3 separate fighters for naval, marines and airforce. Even after that, f35 is crazy expensive to buy and worse to maintain. And yeah, US will have moved for 6th gen induction when we get to 6th gen designing phase, just how things are. We cant catch up so quick from not having any decent fighter of our own to suddenly being world leaders.
F-35's cost factor has 2 aspects or reasons:-
1) Privatization has its own demerits. Lockheed Martin has been an old leader in radical designs. Hence it has monopoly from its experience. So any private firm will try to take advantage to secure its R&D. Special engineers need to be paid fat salaries to research & also to maintain secrecy.
2) The R&D which has happened since 1960s is really commendable with A-12, SR-71, F-117, F-22. Only Northrop Grumann was able to match that standard.
So F-35 is costly compared to which aircraft?...... F-15EX/SE, F-16 IN/V block-70/72, F-18 E/F block III???? We are talking about a leap of generation from 4 to 5, not 4++.
A small example: Lockheed has design for laser pod, so is it cancelling 6th gen designs with DEW? NO.
Progeressive gen jets will be costlier than previous gen, hence we call it a new gen. But yes, cost overruns should be controlled.


1639772818850.png
 

Tshering22

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Still, design takes time. These projects may be ready by 2030-2035- they may also not. Only time will tell. AMCA started earlier, as MCA.Some things will have carried over so hopefully AMCA will roll out in time
AMCA had not started until 2018 in any meaningful sense. Still remember former ACM PV Naik first initiated the discussion of India's own stealth fighter. There were debates at that time of having 2 programs i.e., FGFA and AMCA separately or (2009 I guess) to merge the program with FGFA/PAKFA.

After that, there was no progress since AK Anthony did nothing for the project. So it remained like a debatable concept for all that time. AMCA's speed picked up in the last 3-4 years only when we got rid of the FGFA.
 

SwordOfDarkness

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F-35's cost factor has 2 aspects or reasons:-
1) Privatization has its own demerits. Lockheed Martin has been an old leader in radical designs. Hence it has monopoly from its experience. So any private firm will try to take advantage to secure its R&D. Special engineers need to be paid fat salaries to research & also to maintain secrecy.
2) The R&D which has happened since 1960s is really commendable with A-12, SR-71, F-117, F-22. Only Northrop Grumann was able to match that standard.
So F-35 is costly compared to which aircraft?...... F-15EX/SE, F-16 IN/V block-70/72, F-18 E/F block III???? We are talking about a leap of generation from 4 to 5, not 4++.
A small example: Lockheed has design for laser pod, so is it cancelling 6th gen designs with DEW? NO.
Progeressive gen jets will be costlier than previous gen, hence we call it a new gen. But yes, cost overruns should be controlled.


View attachment 126209
"F35 is more expensive compared to three separate fighters" was something I said without context, because someone had posted that here in detail. Basically, research concluded that it would have been cheaper to make 3 separate stealth jets for the 3 branches (Marines, AF, Navy) than a single one for all. Not comparing price with the price of 4th/4++ gen fighters
 

IndianHawk

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6-7th generation jets may not be coming soon, but if we give a wide margin to HAL, then expect AMCA somewhere around 2045-50. Without time-bound deadlines, they will slip just like any of us do.

As for China, the less we say the better. While jokes are good now and then about them copying/stealing, etc. they have a robust aerospace industry today. This is substantiated since the time it started churning out J-10s in 2002. Even before that they did make fighter jets that were not as good as Western jets but became the learning curve. Today they have Y-20, J-10, J-16, J-20, J-35, L-15, and with projects like H-20 and several other long-range drones with over 4 decades of proper aerospace experience.

Given their focus on militarization, their wallet, & their ability to get things done exponentially faster than any democratic nation, you should be aware of writing such a sweeping statement.

Our current external threat is China and we have to prepare according to that. Pakistan has long departed this scenario.
J10 was a borrowed Israeli design . J20 and j35 are the only chinese origin designs out there .

They started work on j20 conceptualization in 1990s with jxx project .and it's 2022 already and j20 is still a immature product.

We have already given AMCA a wide margin of about 25 years. We started conceptualization in 2010s and it will be ready with definite mk2 version only in 2035 . That's with delays. Mk1 version will come sooner.

Even when chinese clear all issues of j20 including new engine it will be bloody costly to produce ( could easily be more than f35 thanks to twin engine) and another jet more advanced than that will take more time to develop and build and cost more than twice of j20.
 
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IndianHawk

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Production technology has improved a lot. Robotic-arm & other automations are available. Supercomputing power has improved a lot for CFD analysis. Earlier in West 20 years were required but now i think that will & should reduce. 1 reason why things are not rushed is to avoid another cold/proxy war or hitech arms race.
If small countries like Israel, France, Korea, Japan, etc can take initiatives & also lead in certain product domains then so can we. 21st century engineering & leadership need to be rapid, radical & toe-to-toe with technology You never know in next few decades & centuries which country's regime change will suddenly become hostile to us.
Even in 21st century you will have to actually fly the jets to test them and that takes minimum 6 -8 years for a new design . You could cut that period short if you are iterating old design or if you copy an established design.

There is no simulation for that. You will never truly know all the issues of your design unless you have flown it for thousands of hours in all kinds of geographical terrain and against all kinds of weathers.

Then you need minimum 2-3 years to integrate and test all kinds of weaponary in all kinds of geography and weathers. And then you need to go far mass production which again takes 2-3 years to stabilize and sort out all kinds of issues you might run into.

F35 is flying since 2005 . USA is the foremost aerospace power and yet f35 doesn't even have an FOC as of now!!
Yet it's operational costs are much much higher than projected. And it has tons of issues documented in various us reports from oxygen failure to lacking in performance to too much down time etc.

Now take and multiply those challenges for any truly next gen design.

That's why Americans are still buying f15 and f18s and that's why chinese will keep churning j10 and j16s and that's why they bought su35!!

So let's not get ahead of ourselves.
 

Bhartiya Sainik

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"F35 is more expensive compared to three separate fighters" was something I said without context, because someone had posted that here in detail. Basically, research concluded that it would have been cheaper to make 3 separate stealth jets for the 3 branches (Marines, AF, Navy) than a single one for all. Not comparing price with the price of 4th/4++ gen fighters
There are always people on both sides of opinion, for & against.
If anyone tries to make 3 separate jets, even if not stealth, then it requires 3 separate production lines or factories with separate set of parts. Then calculate production cost & time, find long term customers (domestic &/or international), make the suppliers agree & then coordinate with suppliers.
On top it if stealth is added then special structure & parts may require special equipment, tools & technique to manufacture. Application of RAM requires special facility with lots of precautions.
Moreover F-35 or any product if manufactured for other countries also then many SECRET things will be omitted or limited, that's why F-22 is still costliest jet fighter being more stealthy than F-35 & not exported even to closest allies.
Also, there were only 2 last remaining contenders in both ATF & JSF programs who had the pocket & capability to build prototypes, risk losing & still survive, rest dropped out before itself.
Last but not least, recently, USAF gave LM 11 Billion US$ to upgrade F-22s as part of Advanced Raptor Enhancement and Sustainment (ARES). Before this there were other such upgrade programs:
Raptor Enhanced Development & Integration II (REDI II, readiness and software updates),
Raptor Agile Production & Interactive Development contract (RAPID)
Agile Sustainment for the Raptor contract (FASTeR logistics and sustainment improvements).
F-35 will also have similar programs. hence anybody can undestand the priority of US Congress & armed forces.
So i wonder who said it would be cheaper to make 3 separate STEALTH jets then F-35.
 

Bhartiya Sainik

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Even in 21st century you will have to actually fly the jets to test them and that takes minimum 6 -8 years for a new design . You could cut that period short if you are iterating old design or if you copy an established design.

There is no simulation for that. You will never truly know all the issues of your design unless you have flown it for thousands of hours in all kinds of geographical terrain and against all kinds of weathers.

Then you need minimum 2-3 years to integrate and test all kinds of weaponary in all kinds of geography and weathers. And then you need to go far mass production which again takes 2-3 years to stabilize and sort out all kinds of issues you might run into.

F35 is flying since 2005 . USA is the foremost aerospace power and yet f35 doesn't even have an FOC as of now!!
Yet it's operational costs are much much higher than projected. And it has tons of issues documented in various us reports from oxygen failure to lacking in performance to too much down time etc.

Now take and multiply those challenges for any truly next gen design.

That's why Americans are still buying f15 and f18s and that's why chinese will keep churning j10 and j16s and that's why they bought su35!!

So let's not get ahead of ourselves.
That sounds like inferiority complex, under-confidence & excuse for delay, again. 70+ years is a huge time to learn. everybody knows all these processes of designing, prototyping, testing, production. But small small countries have faced World War, regional conflicts, natural catastrophies, financial crisis & still managed to make their own jets, tanks, subs, etc & compete in global arena.
Every generation of jets have faced crashes, failures, etc. And previous gen jets will slowly phase out & always supplement the newer gen jets.
So either we can look for problems or we can look for solutions. At times we are busy bragging & boasting about Indian brains & CEOs & then we start giving excuses.
In the end tax payer's money get wasted & we end up importing & assembling things.
In last 30 years, exceptional evolution of technology has taen place, which cannot be compared to previous century. hence this is the moment to exploit the opportunity, perhaps colaborate with some countries to share cost & effort & finally level with the top players in the game.
 

MonaLazy

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cheaper to make 3 separate STEALTH jets then F-35.
For context, read on..


SAVE_20211218_114921.jpg


SAVE_20211218_114933.jpg


SAVE_20211218_114944.jpg


SAVE_20211218_114954.jpg


SAVE_20211218_115004.jpg


.. am I'm not even adding the concurrent engineering disaster (a full $1.7B)! Just the design compromises, because while the program eventually overcame the process deficiencies, design compromises have stuck to this day.

Why do you think IAF (Mk2 & AMCA) and IN (TEDBF) are going their own separate ways after pulling the common platform nonsense with LCA & N-LCA?
 

Tshering22

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J10 was a borrowed Israeli design . J20 and j35 are the only chinese origin designs out there.
They started work on j20 conceptualization in 1990s with jxx project .and it's 2022 already and j20 is still a immature product.
J-10 was an Israeli tech that they borrowed, fair enough. But what about all the subsequent projects that I have written above?

We have already given AMCA a wide margin of about 25 years. We started conceptualization in 2010s and it will be ready with definite mk2 version only in 2035 . That's with delays. Mk1 version will come sooner.
I would love to be proven wrong about my apprehensions here, bhai sahab. Believe me, nothing would make me happier than being proven wrong and seeing AMCA fly in IAF and IN colours.

Even when chinese clear all issues of j20 including new engine it will be bloody costly to produce ( could easily be more than f35 thanks to twin engine) and another jet more advanced than that will take more time to develop and build and cost more than twice of j20.
War does not see who is right and who is more talented - it only shows who is left. Bottomline is if China gets completely blocked in terms of defence, they have domestic platforms to use and fight with, while we are still reliant on external elements that can cause political problems now that we are an ascending power.

Yes, making jets is not like making puchkas.

But all I am saying is that at the end of the day, China won't be waiting on us and say, "hey look! You're making a new design from scratch with your talent! Let's give you another 15 years to finish your jet and then we will try to invade. Let's make this fair game, okay?"
 

Trololo

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Either the French are bringing something very innovative to the table with the carrot of sharing it all with India, or else GoI is acutely aware of what US sanctions can do to our JV with RR and decided to de-risk the AMCA from the get go. This engine means GoI has sanction proofed the AMCA, with a back port into the TEDBF and LCA Mk2 programs as retrofit. Some 123 LCAs in Mk1 and Mk1A will remain under sanctions shadow though.
 

Vamsi

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Ok even if it's a jet engine , there is one important question?

Will we get complete Know- How , Know - Why & IP rights??

If not,then it's waste of time & money , we cannot have a French owned engine developed using our money with just Indian name plate on it & screw drivered in India & call it indigenous. Its just like how Porkies claim Blunder as their own
 

Aditya Ballal

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Either the French are bringing something very innovative to the table with the carrot of sharing it all with India, or else GoI is acutely aware of what US sanctions can do to our JV with RR and decided to de-risk the AMCA from the get go. This engine means GoI has sanction proofed the AMCA, with a back port into the TEDBF and LCA Mk2 programs as retrofit. Some 123 LCAs in Mk1 and Mk1A will remain under sanctions shadow though.
The reliability of the GE404s and the engines which have already been procured in some numbers may be enough to keep the Tejas Mk1 and Mk1As flying for their original airframe life, but airframe life extensions may mean cannibalising existing ones or grounding in case of sanctions. Or a less likely scenario a revival of the Kaveri once knowledge from the newer engines is applied to these programmes if it’s not already been attempted right now(knowledge from AL31FP production , HTFE-25 etc.)
 

MonaLazy

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The reliability of the GE404s and the engines which have already been procured in some numbers may be enough to keep the Tejas Mk1 and Mk1As flying for their original airframe life, but airframe life extensions may mean cannibalising existing ones or grounding in case of sanctions. Or a less likely scenario a revival of the Kaveri once knowledge from the newer engines is applied to these programmes if it’s not already been attempted right now(knowledge from AL31FP production , HTFE-25 etc.)
We could always procure 100 F404s extra, as sanction buffer. They only need careful storage in a clean environment and periodic servicing and running.

Kind of like how you preventively maintain a car or a bike when it is going to be immobile for several months. The fact that they are not doing it must mean the threat of sanctions is not as real as it's made out to be.

Besides, France is firmly in the US camp- look at how they stalled delivery of the Mistrals to Russia under American pressure. So any Western bloc engine will be sanction prone till we master the know why and know how to create a whole family of engines from scratch- and retain 100% IP within the country.


 

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