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LCA Tejas
India's Ligth Combat Aircraft
The Light Combat Aircraft (LCA) project was sanctioned in 1982 with a budget of Rs 560 crore to develop a state-of-the-art fighter aircraft to replace IAF's MiG-21 fighters. Close to Rs 6,000 crore have since been spent but the aircraft, rechristened as Tejas, still remains under development. It is currently being tested with a substitute engine (F404-GE-IN20) and makeshift avionics package.
Contents
* Tejas LCA
* At a Glance
* Current Status
* Kaveri Engine
* Planned Induction
* LCA Tejas Trainer
* LCA Naval Variant
* Foreign Collaboration for Initial Operational Clearance
* EADS Consultancy for Air Force variant
* Consultancy for Naval variant
* LCA Tejas Mk-2
* Snecama - Kaveri
* Government nod for Snecama - GTRE tie up
* Initial Operational Clearance
* News
At a Glance
Powerplant 1xF404-GE-IN20)
Thrust (Dry)
54.9 kN (12,250 lbs)
Thrust (Afterburner)
85 kN (19,000 lbs)
Internal fuel capacity 3,000 Liters
External fuel capacity
5×800 liter tanks or 3×1,200 liter tanks, totaling 4,000/3,600 liters
Radar
ELTA EL/M 2052 AESA Elta claims that the long-range AESA fire control system is capable of detecting 64 targets, and of simultaneously engaging "several" using radar-guided missiles. A prototype of the radar is currently being tested on a Boeing 737 testbed. For ground surveillance, the design is capable of generating high-resolution synthetic aperture radar imagery and of detecting moving surface targets, and can also be used to support maritime surveillance tasks.
Weight (Empty)
5,500 kg (12,100 lb)
Weight (Max Take Off)
14,500 kg (31,967 lb)
Weight (Max Landing)
9,500 kg (21,000 lb)
Wing Loading
221.4 kg/m² (45.35 lb/ft²)
Current Status
LCA Programme involves building and flight-testing of two Technology Demonstrators – TD1 and TD2 and five Prototype Vehicles (PV to PV5), the last being a two-seat Trainer version.
With the first flight of the LCA Trainer PV5 on November 26, 2009, the aircraft involved in the flight test program are flying.
To ensure a smooth, efficient and timely transfer of technology from the design agency ADA to the production agency, HAL, eight Limited Series Production (LSP) aircraft are being built at HAL under LCA Full Scale Engineering Development (FSED) program. The LSP aircraft will eventually enter quadroon service.
The Tejas is currently undergoing weapon trials to obtain its Initial Operational Clearance, most likely by early 2011.
Final Operational Clearance of the aircraft will take an additional two years, after which HAL will start production at the rate of 10 aircraft a year.
The first squadron will be delivered to the IAF by the end of 2014 and the second squadron by 2016.
Kaveri Engine
The indigenously developed Kaveri Engine was to power the Tejas aircraft. DRDO's Gas Turbine Research Establishment (GTRE) has already spent Rs 200 crores ($411 million) developing the engine since 1989, but the powerplant is still overweight and does not have the 21,000-22,500lb of thrust (93-100kN) that the IAF requires. Plans to equip the LCA have practically been shelved, but for political reasons there has been no official announcement to this effect.
Planned Induction
A contract for procurement of 20 Tejas Light Combat Aircraft (LCA) in Initial Operation Clearance (IOC) configuration, along with associated role equipment, reserve engines, engine support package, engine test bed and computer based training (CBT) package from Hindustan Aeronautics Limited (HAL) was signed in March 2006. The total contract cost is Rs. 2701.70 crores.
In October 2008, Defense Minister A K Antony announced that the country would purchase a total of 140 aircraft to form seven fighter squadrons of the IAF.
Air Chief Marshal FH Major said the first two squadrons of the fighter would be fitted with the American GE 404 engine."The initial squadrons of the LCA will be with the present engine. All the remaining five squadrons will be with a new engine that we will choose."
The initial 40 Tejas aircraft will be powered by the GE 404. Subsequent aircraft will be powered by the Kaveri replacement and would be called Tejas Mk 2.
The IAF initially placed an order for 20 GE404 powered Mk 1s with the plan being to place an additional order for 20 once Final Operational Clearance was obtained for the aircraft in squadron service.
In November 2009, HAL chairman Ashok Nayak told the Business Standard that MOD was going ahead with the second squadron order without waiting for the aircraft to successfully enter squadron service.
“The Ministry of Defence (MoD) tender for 20 additional Tejas fighters is on track,” he siad. “After it is issued, we will sit down with MoD and negotiate a price.”
The IAF's decision was reportedly prompted by the impending decline in fighter squadron strength as a result of the phasing out of older MiG-21 variants.
LCA Tejas Trainer
The twin seat trainer variant of the LCA Tejas, PV5, flew for the first time on November 26, 2009. During its maiden flight the aircraft was flown at altitudes up to 9 km and speed up to 0.85M.
A flight demonstration of PV5 was organized for the Defense Minister on February 2.
The trainer, which features full operational capability from the rear seat, has a lot of commonality with the Naval version of the aircraft, development of which can now be accelerated.
LCA Naval Variant
A Naval version of the LCA capable of operation from an aircraft carrier is also under development. Two Naval Prototypes - NP1, two-seat trainer, and NP2, single-seat fighter - are proposed to be built and flown to obtain clearance for deck operation.
The NP1 is currently being equipped after structural assembly. It is due to roll out by April and take to the air by June. The NP2 is scheduled for the first flight by June 2011.
FSED of Naval version is expected to be initiated concurrently with the ongoing LCA Programme.
The naval variant will feature an arrestor hook, a drooped nose for better cockpit visibility, LEVCONS and fore plane to reduce landing speed, strengthened undercarriage and fuselage and a fuel dump system.
Maximum T/O from a carrier will be restricted to 12.5 tons, with the max external load being reduced to 3.5 tons.
Foreign Collaboration for Initial Operational Clearance
EADS Consultancy for Air Force variant
January 2009 ADA sought assistance from EADS to redesign the Tejas undercarriage and help reduce the weight of the fighter which is already 1.5 tons heavier than envisaged. Some of the other problems that ADA needs help with are fuel distribution, uneven braking, flight controls, environment controls and testing.
Under a $20 million, four year deal with EADS will help get final operational clearance for the LCA Tejas.
Consultancy for Naval variant
ADA entered into a preliminary agreement with Lockheed Martin to be its consultant for the Tejas naval variant. It picked Lockheed as its choice because the aviation major developed the naval variant of the F-35 Lightening II fighter, US Navy's first single engined carrier based fighter. The LCA, like the F-35 is single engined. It is much easier to fit an arrester hook on a twin engined aircraft than a single engine aircraft.
In September 2009, DRDO dropped Lockheed Martin as consultant for the Naval variant of the Tejas LCA.
According to the Business Standard, the DRDO move followed Lockheed Martin's inability to get a Technical Assistance Agreement clearance from the US Government within 90 days as stipulated in a June 2009 agreement between Aeronautical Development Agency (ADA) and Lockheed.
In order to preclude further delays, ADA is looking at France’s Dassault Aviation and Europe's consortium EADS as possible replacements.
Lockheed is still hopeful of salvaging the situation despite the US Government's tardiness in giving it clearance within 90 days.
LCA Tejas Mk-2
In September 2008, it was announced that the Kaveri would not be ready in time for the Tejas, and that an alternative power plant would have to be selected.
The re-engined LCA will be referred to as LCA Tejas Mk-2
Aeronautical Development Agency (ADA) issued a RFP for the supply of 99 engines with thrust in the 95-100 KN to power Tejas LCA Mk 2, which the agency hopes will fly in 2014.
The RFP was sent to just two contenders: General Electric (GE) for the F414 engine and Eurojet for the EJ200 engine. The two countries submitted their proposals on December 11, 2009, a day ahead of the deadline on December 12.
The RFPs are currently being evaluated and a final decision on the new power plant is expected before March 2010.
DROD will pick the engine that requires minimum re-engineering and minimum acquisition + operating costs, says DRDO’s Chief Controller of Aeronautics, Dipankar Banerjee.
Extensive re-engineering requirement could trigger a weight spiral, something the LCA is already plagued with.
DRDO has concerns about the EJ200's ability to withstand the corrosive salt-water naval environment and about F414's limited thrust without reheat, as also any export control restrictions that it comes packaged with.
The RFP indicates an initial procurement of 99 engines with an optional follow-up for 49 more. The initial batch of engines will be procured directly from the manufacturer with the rest being assembled at HAL.
It has been reported that Eurojet is proposing a thrust vectoring version of the EJ200 for the Tejas.
Snecama - Kaveri
DRDO has offered to co-develop and co-produce 90 kN thrust class upgraded Kaveri engine with M/s Snecma, France to meet LCA Mk-2 requirements within 48 months from the date of project inception.
DRDO and M/s Snecma will be jointly responsible for engine design, development, flight trials and certification in Tejas.
The modified Kaveri engine will match the performance of the F414 and EJ2000 throughout the flight envelope of Tejas.
Minimum changes are required in the airframe to integrate this engine without affecting the weight and configuration of Tejas.
The proposed engine will be based on Snecama's ‘Eco’ engine core.
Snecama, which had earlier indicated that TOT for the core may take 15 years, now believes it can be done in 5 years. It proposes a minimum production run of 250 engines to make the joint venture viable.
The Indian Air Force is inclined towards a proven engine that is already in production and flight worthy for meeting immediate requirement.
On December 14, Defense Minister Shri AK Antony, told the Lok Sabha in a written reply that the proposal on the Kaveri-Snecma engine joint venture for LCA Tejas continues to be under consideration.
Government nod for Snecama - GTRE tie up
In late December 2009, GTRE officials told The Hindu that the government had given the go-ahead to pursue the joint venture option and talks with Snecma “could start early next year.”
The government nod followed a backtracking by the IAF on its opposition to the engine based on the recommendations of a team, headed by Air Vice-Marshal M. Matheswaran. The team, which included officials from the ADA, the IAF and the Hindustan Aeronautics Limited, submitted a report that stated that an engine developed jointly by Snecma and the GTRE would not meet the IAF’s performance requirements.
The IAF had earlier also sought the delinking of the Kaveri and Tejas project.
Initial Operational Clearance
Two Tejas LCA aircraft carried out five weeks armament trials at Jamnagar in October aimed at achieving initial operational clearance for the aircraft by December 2010.
Two prototypes that took in the trials were the PV3 and LSP-2.
"The trials entailed flight envelope expansion in various stores configurations, as well as air-to-ground weapon delivery trials in different modes of weapon delivery," a Defence Research and Development Organisation (DRDO) official said on October 16, 2009.
The trials included visual engagement of ground targets.
As of February 2010, the Tejas had successfully released the R-73 missile, dropped bombs, and flown with drop tanks.
Stand off engagement of ground targets will be part of a followup trial, probably after the aircraft is equipped with its radar and weapon aiming subsystem.
The trials are expected to be wrapped up by the end of the year and the aircraft given its Initial Operational Clearance.
News
Indian Navy is reported to have placed an order for six Naval LCAs, at an approximate cost of Rs 150 crore per aircraft.
The move throws a Rs 900 crore lifeline to the floundering LCA program.
The Navalized LCA will be based on the re-engined LCA Mk 2 since the GE 404-IN20 powered Mk 1 does not have the reserve of power required for carrier deck operations. However, Aeronautical Development Agency (ADA) will test the airframe modifications required on the LCA for carrier operations using an LCA Mk 1
"We will fly the Naval LCA with the current GE-404 engine to test its flight characteristics, and whether its structural strength is sufficient for aircraft carrier operations. After the LCA is fitted with a new, more powerful engine we will take the next step of operating from an aircraft carrier," says ADA director P S Subramaniam.
The Naval LCA will likely be tested at a shore-based carrier operation training facility, currently being developed at INS Hansa, in Goa, equipped with a ski jump take off and arrestor cables. The facility is projected to be operational by October 2011.
According to Business Standard, the Indigenous Aircraft Carrier (IAC), being built at Cochin Shipyard, Kochi, has been designed with a separate aircraft lift and maintenance facilities for the LCA, in addition to facilities for the MiG-29K.