Here's a interview with Hayri Torun, Vice President of Operations and Energetic Systems Group of Roketsan, Manufacturer of Altay's Armour.
Defence Turkey: As Roketsan, you are performing various studies in ballistic protection systems in order to cover the military and civilian requirements of Turkey and you have a dedicated Ballistic Protection Center established. Could you inform us on the main activities realized in this center?
In order to establish local armour system development capability and to develop armour system for Altay main battle tank program, we signed a contract with Undersecretariat for Defence Industry (SSM) in November 2008 and the establishment of Ballistic Protection Center (BKM) was started within the scope of this contract. As of today, the establishment of the center having the latest technological capabilities and infrastructure, has been completed. Contractually, the center is a Government Furnished Equipment (GFE) and belongs to SSM. BKM is in operation now and various ballistic protection system developments are being performed. The center has 6200 m2 closed area. The center has both the composite and reactive armour design, development, test and manufacturing capability as well as indoor and outdoor test laboratories which are equipped with modern devices and equipment. We have around 40 qualified Roketsan personnel currently working at the Ballistic Protection Center. We expect to become Turkeys center of excellence in performing design, development, test and manufacturing of light and heavy armour systems.
Defence Turkey: Considering your vision of becoming Turkeys Center of Excellence in Armours, what are your studies concerning indigenous design capability and manufacturing of Ballistic Protection Technologies at the Center? Could you inform us on your investments and infrastructure studies regarding R&D?
The initial goal of the Ballistic Protection Center was to develop Altay Main Battle Tank Armour System. As you may know, we received technical support from Hyundai Rotem, a South Korean company. We have successfully reached to our initial goal for the development of armour system for Altay tank and completed its qualification recently. One of our objectives as Roketsan is to make the center to be able to develop different ballistic protection solutions and to make a center of excellence facility in armour having the required infrastructure, devices, equipment and qualified personnel. Today, we have a great team consisting around 40 personnel (half of them are engineers) at Roketsan. With the knowledge, experience and capabilities gained from the current programs, we started to develop various ballistic system solutions and new indigenous products like Forced Protection Systems. We have completed verification and qualification testing on the Force Protection Systems and started to deliveries. Thus, we are taking firm steps towards our goal of becoming a center of excellence. We may claim that Ballistic Protection Center is unique in Turkey considering its level of manufacturing, test and personnel capabilities. While assigning this task to Roketsan, the Undersecretariat for Defence Industries (SSM) aimed the Ballistic Protection Center to coordinate all ballistic protection studies in Turkey and become a center of excellence. Within this respect, we carried out a nationwide infrastructural survey available to define which studies have been conducted at our universities, research centers, and industrial institutions and made an inventory. Through establishing the necessary coordination within these capabilities and creating a synergy, we are continuing our studies in order to become a center that could design and manufacture the required ballistic protection systems.
Defence Turkey: Mr. Torun, could you elaborate on the issue you just mentioned? Do you consider that this center should take the role to bridge studies held at research centers, industrial associations and universities so that they could turn into concrete projects? What are your studies concerning this issue?
One of the most important components of the armour system is the material and we have to find the proper material. Certainly, the production of each material was not possible and feasible at the early stages. Every single material used in armour system should be available locally in order to have a 100% local system. Within the scope of the project we have the responsibility for the full acquisition of the technology, therefore we have assigned various universities in Turkey to synthesize and develop the materials. We are in close cooperation and working together with our universities. There are several material development studies currently being carried out. We believe that the outputs of these research studies will bring out materials to be used in many areas of defense industry and contribute to new product developments.
Defence Turkey : In which universities are you conducting these studies?
We are in close cooperation with Middle East Technical University, Anadolu University, Atlm University and others located either in Ankara, stanbul or other cities. These universities were determined by considering their available infrastructure and capabilities obtained from the survey results. We have signed agreement with them to conduct research projects such as material development to be used in industry and modeling of ballistic behavior of materials. We have preferred the universities having the mature infrastructure until now, but we are open to discuss the opportunities with others as well.
Defence Turkey: How about the testing capabilities in your facilities?
Testing capability is one of the major assets for Ballistic Protection Systems. You cannot verify the ballistic capability unless you perform the proper testing, therefore it is literally vital. Within the scope of the project, we established two testing facilities. We have well equipped outdoor and indoor test capabilities that was not exist in Turkey before. For example, Powder Gun Firing System has been installed in indoor ballistic test center at our facility. It contains powder and gas gun firing systems that would be used in Turkey for the first time. We conduct material characterization and scaled penetrator armour interaction tests in our laboratories. The outdoor armour testing facility is located in ereflikoçhisar Firing Range near Ankara. We have the capability to define the effects of threats on armour systems with real chemical and kinetic energy ammunitions at this outdoor testing range. In summary, we have both indoor and outdoor testing facilities in use for the testing of light and heavy armour systems. As Roketsan, we have brought new capabilities to our country along with the laboratories equipped with high technology equipment. We have the most advanced and capable outdoor and indoor armour testing area in Turkey.
Defence Turkey: Mr. Torun, will these outdoor and indoor test centers be available for use by domestic and foreign companies operating in military and civilian areas?
These test centers were primarily established for the testing of Altay Main Battle Tank Armour System. It can be utilized by the domestic companies and associations for their testing purposes with the permission of Ministry of National Defense, however it may be early to say anything about its use by foreign companies.
Defence Turkey: Roketsan has the responsibility for design and development of the the armour system of the Altay - Turkish Main Battle Tank. As you already mentioned, South Korean company Rotem provided technical support to you in this project. Could you explain the co-operation with Rotem according to the sub-contract agreement? Has there been a technology transfer as a result of this co-operation?
An agreement was signed between Roketsan and the Hyundai Rotem company based in South Korea concerning technical support with the approval of SSM, in order to speed up the development process and save time. This technical support agreement covers the technical support for design studies in Turkey. It did not cover the transfer of technology, so we cannot name it as technology transfer. South Korean experts stayed at Roketsan throughout the program and have been really supportive during the development phase at the Ballistic Protection Center. Along this phase, Rotem supported us in equipment supply, software development, armour design as well as its adoption by the Roketsan personnel. This South Korean company has fulfilled mainly its obligation with the accomplishment of the qualification of the armour system. Currently we are performing our activities mostly independent from Rotem company together with our qualified personnel.
Defence Turkey: The armour system developed by Roketsan within the scope of the Altay Project was qualified successfully after completion of the tests conducted in June and July. Could you inform us on the qualification process and how the related program schedule will proceed?
During the system development phase, at first, system verification is performed with the extensive tests and then the qualification process starts in order to prove that the customer requirements are complied with under the extreme conditions. Armour system qualification was the last step we have finalized through the development process of our armour system. We have been through a testing campaign that lasted for one and a half months starting from the beginning of June until Mid-July 2013. The armour tests have been conducted since the beginning of the development phase to check whether the results are in accordance with the expectations. In this period of 1,5 months, the Armour System of Altay Tank was tested with actual ammunition and real sized structures in order to prove that the system has sufficient protection against all threats defined by Turkish Armed Forces and the Undersecretariat for Defence Industries. In this respect, we proved to our acceptance committee that all threats are suppressed successfully with our armour systems. Ultimately the armour system has shown its capability to have effective protection against all the threats defined. Our efforts for the improvement of the system will proceed.
Defence Turkey: How will the program schedule proceed?
We are continuously working at the center and together with the research institutions for the development of new materials with better properties to replace the ones being used. On the other hand, we started to work with the potential companies for the local production of the materials procured from the outside sources. Armour System for Altay Program has been successfully qualified and ready for serial production. We wait for the serial production contract to start up where we plan to use all appropriate available local sources. We will manufacture a prototype armour system in line with the project schedule and provide this armour system to Otokar who is the main contractor for Altay Tank System Development. Following this stage there will be another test in which the Armour System shall be installed and after the completion of this test our responsibilities regarding the project shall be accomplished.
Defence Turkey: As Roketsan you are manufacturing the indigenous anti-tank ammunition while developing the armour system for Altay Tank. Which advantages do you have being expert on those two areas?
As anti-tank missiles development company, you know the threat clearly, and you should find out how to defeat this threat. The threat is anti-tank warhead and armour is your defeating tool. We have an increasing capability in both areas, therefore the level of quality for both systems increases in parallel to each other. This is similar to software and anti-virus software development, I believe that if you are capable to develop armour systems, you may be able to develop the best solution in determining the type of the warhead or the missile to defeat this armour. This is really a good opportunity for Roketsan, we are developing anti-tank missiles and on the other hand we have the capability for testing the missiles against the armour systems in order to determine on which armour system they are more effective. Thus, in the future we may have to develop more capable armour systems against those anti-tank ammunitions.
In armour design, knowledge about the threat is the most critical information besides from the material information. The expertise we have built in armour-piercing ammunition has been really useful and important in perceiving the interaction between each material in the armour system and the threats. This is again exactly the same point I mentioned above, The case that the best antivirus software could be developed by the experts who know well about the viruses. Roketsan is the only company in the world that develops both anti-tank missiles and armour systems for the tanks. This helps us to follow the latest technological developments in both side and to develop them further.
Defence Turkey