I have had a big, big doubt for many days. In modern tanks, the guns almost always have Kinetic energy penetrators as primary rounds and High Explosive multi-purpose rounds as secondary. Hollow charge warheads are rarely found today and they are even more rarely used on tanks. Why? Is composite armour extremely effective against HEAT rounds?
APFSDS ammunition is used as primary heavy armor defeating ammunition, while HEAT was used in NATO mostly as multipurpose round, but it is slowly replaced by multipurpose programmable HE ammunition.
And yes, composite armor is far more efficent against HEAT warheads than against APFSDS.
AFAIK, HEAT-FS can be just as accurate(compared to APFSDS) and almost always has better penetration. Also I heard that HEAT is becoming nearly useless since most tanks are beginning to field ERA. I also heard that Tandem HEAT warheads are impossible to design for Tank guns and only one such projectile has been designed.
No, HEAT do not have always better penetration, and yes, tank guns fired HEAT is useless against frontal composite armor and ERA.
And wrong, there were developed tandem and even triple warhead HEAT rounds in Soviet Union/Russia, altough it seems that triple warhead was never fielded, not in big number at least.
Why not use HEAT rounds instead of APFSDS? HEAT will be 2 or 3 times cheaper, will have lower EFC value and will not require complicated production methods.
Because it is not as effective as APFSDS. Besides this, shaped charge jet is less dangerous to crew than APFSDS penetrator, simply because SC jet leaves very small hole in armor, jet takes much less material with it to strike crew, and in most cases if ammunition is not hit by it, or is isolated from crew, crew will survive penetration of such jet (of course in case of tank), while in case of APFSDS, especially made from pirophoric DU, their chances are much smaller.