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First, the topic was MIRV for Agni5. It has 1.5ton payload and 3 RVs. So, each RV can be upto 400kg with 300kg for the bus and other connectors.Well, it is possible to make 200kt bomb in 250-300kg, after all P5 have proved that. But it is highly unlikely to achieve that with 1 test. It took all P5 countries more than 10 years and dozen of actual tests to figure out how to minimize a warhead.
Besides, nuclear core is only a part of RV, there are other components you also need to minimize as well, shell material, mechanics, electronic, sensors, etc, which present a long list of challenges to your industrial capabilities.
This kind of diplomatic words mean nothing. The international science community is still strongly questioning if India's first H-bomb is a success, not to mention a 250-300kg bomb.
In that 400kg, 250kg can be the warhead and other parts like casing etc can be 100-150kg per RV.
So, 250kg is the weight of warhead excluding other parts if RV. You yourself had said that about 50% of 1.5ton is for 3 waeheads and rest for other things. I was just replying to that.
About dozens of test requirements, North Korea seemed to get a H-Bomb with just 6 tests. India first conducted its test in 1974 and has since then buipt several reactors, even miniature ones for submarines. Also, with modern computer aided machining and design, it is not hard to make a bomb with minimal tests. There also may have been several suppressed sub-kiloton tests which generally don't make much noise to check the veracity of the mechanism.
India doesn't sign CTBT as there may be need to fully validate the newer design of bombs. It is not just about whether a warhead works or not but also about the explosive power of warheads that need to be determined fully. For example, India has a 250kg warhead. To know whether it yields 200kT or 150kT, it must be tested first. This test is what matters the most.There is one thing can answer you question: If they are so evolved, they should've signed the CTBT since they claimed to be on part with other nuclear powers.